Description
Omeroglu Metalurji Makine Hird.Nakl.Ä°nÅŸ.San. ve Tic.Ltd.Åžti", we
have involved iron, ductile (nodular) iron and steel casting
business since ***1.Our company owners exprience on casting
business is for more then *0 years.Our product are agricultural
equipment parts,automotive parts,valves,elevator system and
machinery parts and etc.We are casting valve
bodies,flanges,agricultural machinery parts such as gearbox bodies,
frontal covers,rear covers,rods,gears and etc... for world renowned
Turkish companies.Our casting capacity per unit is between 1 kg to
5 tons.As i mention before we are custom manufacturer for Turkish
renowned valve producers like GeliÅŸim,Batusan and many more. We
glady want to work with you and become your supplier as well.Wish
this mail be the frst step of business partnership.Here below you
can find info about our manufacturing process and some
pictures.Painted parts in the pictures attached are the final
products which are precision machined by our customers and are
taken from their website.
Manufacturing Schedule;
Our typical manufacturing schedule starts with the recieving order
from our customers. According to the order ,it requires to prepare
the raw materials such as pig iron,scrap steel etc. And also
requires manufactured materials such as cores.
So pattern and core boxes which has been sent from our customers
are prepped for the production.
Core room starts working first, and gets cores ready for molds
which are being made.Meanwhile mold halves ( upper and lower ) are
made and placed to the assembly area.At the assembly area, molds
are flow coated and cores are set in place. The mold is then closed
up for pouring.
After molds are staged on line,melted raw materials with our
electircal induction furnace brougth to the molds and pouring
process starts. Once poured, the molds are allowed to cool before
next being sent to the shakeout. At the shakeout, the castings are
separated from the sand mold. The sand is sent to a reclamation
system so that it can be reused in the molding process.After
shakeout is done,castings are sent to the cleaning room where they
are prepared for costumers specifications. Processing in the
cleaning room includes shot blasting, cut-off, welding, heat
treating and inspection.
*-Receving order
*-Schedule
a)Core Making
a*1)Molding
a**-a)Flow
Coat
a**-b)Assembly
b)Melting
b*1)Spectro
3)Pouring and Shakeout
4)Cleaning room
a)Shot-blast
b)Cut-off
c)Welding
d)Grinding
e)Ä°nspection
f)Heat
treatment
We are using handmolding method and semi-automatic molding method
at the moment and 1 line of semi automatic molding machine is
active.At the end of March ***6 a new semi automatic molding line
will be activated.
Cold core methods;
-Sheel sand core method ( Hot box method)
-CO2 cured system core method ( gas cured process) -MeF. Cured
System ( gas cured process)
Casting Abilities ;
Nodular pig iron grades;
GGG*0, GGG*5, GGG*0, GGG*0, GGG*0, GGG*0.3
Pig iron grades;
GG*8, GG*0, GG*2, GG*4, GG*6, GG*8
Steel grades;
GS*5, GS*2, GS*0, GS*0, GS***0
