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Plastic Pipe Extrusion Line

Plastic Pipe Extrusion Line

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Masfen Machinery

Masfen Machinery

Turkey

Miembro Básico

Persona de contacto Bahadir

Istanbul, Istanbul

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Description

  •   *5/*3
  ·         All line is controlled by touch screen operator panel.
  ·         Automation will  done by using PLC.
  ·         Motor invertor will be used Japanese FUJI or German ABB brand.
  ·         Resistances will be used Ceramic type resistances.
  ·         All electrical materials will be used Siemens, Schneider,LS, Fuji, ABB brands.
  ·         Extruder screw will be designed specially for raw material.
  ·         Screw will be produced with ***0 quality steel.
  ·         To extend the life of the screw heat treatment will be applied..
  ·         Extruder gear box will be used  Turkish Yilmaz brand.
  ·         Oil cooling system will be included on the gear unit.
  ·         Extruder capacity is ******0  kg / hour.
  1.  EXTRUDER DIE-HEAD
  ·         To prevent adhesion to the inside of the head, die head will be polished completely.
·         For *****0 mm diameters, 5 set of roll will be given, for required pipe thickness.
·         For Adjusting pipe wall thicknesses special adjustment screws will be put on the head.
 
  • Head entirely produced from ***0 grade steel material and will be subjected to heat treatment.
  • BRONZE CALIBRATION SLEEVES
  ·         Calibration sleeves will be manufactured with special bronze to prevent friction.
  • For *****0 mm diameters, a set of calibration sleeve will be given, for required pipe thickness.
 
  • Calibration sleeves are designed to begin precooling of plastic pipe.
  • VACUUM TANK
  ·         Tanks will be manufactured entirely from stainless steel.
·         operating range will be *****0 mm
·         Cooling length is 8 meters
·         Vacuum pump power will be 4kW
·         Cooling process will be made with nozzles.
·         Diameter adjustment will be made by the operator using a gear unit.
·         Keeping the water temperature constant will be made automatically.
  • Pumped water will be filtered before using in the tank.
·         Tank moves back and forth will be done with electric motors.

·         To prevent leakage of the vacuum Special sealing will be used.
  1. COOLING TANK
  ·   Tanks will be manufactured entirely from stainless steel.
  ·   Operating range will be *0 **0 mm
  ·   Cooling length is 6 meters
  ·   Keeping the water temperature constant will be made automatically.

  ·   Pumped water will be filtered before using in the tank.
  1. DUAL PALLETS HAUL OFF
   ·   Active Pallet length will be **0 mm.
  ·   Pallet pressure controlled by 2 pneumatic pistons.
  ·   Pallet pulling motors are 1,5 kW.
  ·   Diameter adjustment mechanism is made with geared motors.
  ·   Pallet tires material chosen for long lifetime.
  ·   Speed ​​settings can be performed automatically or manually through the line.
  ·   Speed adjustment can be made without interruption through electronic inverter

  ·   All bearings will be German FAG brand and Japanese ASAHI brand.
  1. CUTTING UNIT
   ·         The pipes could be cutable by *0 mm up to **0 mm of diameter.
·         All settings can be chosen on the touch screen operator panel.
·         The automation system is controlled by PLC.
·         The cutting length can be entered in the operator panel.
·         Cutting unit provides a smooth cutting by moving sync with line.
·         Rotary knife cutting system is used.
·         Plastic pipe is in contact parts are made ​​of stainless steel.

·         Automation system allowing control via the extruder is available.
  1. TILTING TABLE
  ·         Tilting table lenght is 6 meters.
·         Cutted pipe will be stacked in the desired quantity on tilting table.

·         With pneumatic piston pipes will be transmitted to the stacker.

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